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Silica Dust WEL Testing

Measure respirable crystalline silica exposure against the 0.1 mg/m³ workplace exposure limit, and get a clear report with practical next steps.

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What is silica dust WEL testing?

Silica dust WEL testing measures how much respirable crystalline silica (RCS) a worker breathes in during a shift and compares it with the UK workplace exposure limit (WEL) of 0.1 mg/m³, averaged over 8 hours. The limit is published in HSE's EH40/2005 and applies under COSHH, the Control of Substances Hazardous to Health Regulations. ARM Environments takes personal air samples on site and reports the results against the limit, with practical recommendations on controls.

 

Respirable crystalline silica is the fine fraction of dust released when materials containing quartz, cristobalite or tridymite are cut, drilled, ground or broken. Concrete, brick, mortar, stone and engineered stone are the usual sources. The respirable fraction is too fine to see in normal lighting, so a visible dust cloud is a warning sign rather than a measurement.

Silica dust emissions in the construction sector

Silica dust description in EH40/2005

 

Substance

Respirable crystalline silica (RCS)

Long-term limit (8-hour TWA)

0.1 mg/m³, respirable fraction

Short-term limit (15 minutes)

None listed. EH40 recommends three times the long-term limit (0.3 mg/m³) as a guideline for controlling short-term peaks

Notation

Carc: capable of causing cancer, where the dust is generated by a work process

Source

HSE EH40/2005, Table 1

What it means

Exposure must stay below the WEL and, because RCS carries a Carc notation, be reduced as low as is reasonably practicable

 

Work-related illness UK statistics

1.9m

workers suffer from work-related ill health in Great Britain

11,000

new cases of occupational lung disease are reported annually

40m

working days are lost to work-related ill health each year

Who needs silica dust WEL testing?

Any employer whose work cuts, grinds, drills, breaks or sands silica-containing materials should know what their workers are actually breathing in. That includes construction and refurbishment contractors, stone and engineered stone fabricators, brick, concrete and ceramics manufacturers, foundries, and facilities teams managing dusty works in occupied buildings.


COSHH requires employers to prevent or control exposure to hazardous substances. Air monitoring is how you evidence that exposure is below the WEL, and it shows whether your controls are doing the job you think they are.

Where silica dust testing matters most:

  • Cutting, chasing or drilling concrete or brick
  • Stone and tile fabrication
  • Demolition, strip-out and refurbishment works
  • Foundries, ceramics and concrete manufacture
  • Dry sweeping and clean-up in dusty areas

Cutting, grinding or drilling silica-containing materials?

Measure exposure rather than assume it. Get the data, and a clear view of what to fix first.

Do you need a COSHH assessment for silica dust?

Yes. COSHH applies wherever work creates silica dust that employees could breathe in, and the assessment has to identify the controls needed. Air monitoring supports that assessment by showing what exposure really is, instead of what you estimate it to be.


Under COSHH, control is only adequate if good control practice is applied, the WEL is not exceeded, and exposure to carcinogens is reduced as low as is reasonably practicable. Meeting the 0.1 mg/m³ figure is therefore the minimum, not the finish line.

Silica dust coshh assessment

What silica dust WEL testing delivers

  1. Silica exposure monitor Step 1

    Personal exposure data

    Samples are taken in the breathing zone of workers, then reported as an 8-hour time-weighted average (TWA) against 0.1 mg/m³. EH40's limits relate to personal monitoring, so this is the measurement that counts.

  2. Reviewing silica dust wel data against eh40/2005 limits Step 2

    Task and control review

    We look at what is generating the dust and whether wet cutting, on-tool extraction, LEV or housekeeping are controlling it, so results can be traced back to specific tasks.

  3. Industrial setting with good air quality Step 3

    A clear next step

    A tailored report with results against the WEL, the calculation behind them, and practical recommendations such as improved controls, RPE selection where needed, and re-testing after changes.

How is silica dust testing carried out?

Silica dust testing uses personal air sampling. The employee wears a small pump that draws air through a sampling head collecting the respirable dust fraction, usually across a full shift or a representative part of it. A laboratory then analyses the sample for crystalline silica, and the result is calculated as an 8-hour TWA. 

We can also deploy a range of monitors and sensors to remotely view the overall air quality and ventilation effectiveness in the building.

 

Handheld air quality monitor

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Understanding Your Responsibilities as a UK Manufacturer

UK manufacturers in the industrial sector have specific legal obligations for indoor air quality and ventilation. We help facilities managers understand compliance requirements and implement practical solutions.

hvac system inspection

Air Quality Testing

Identify indoor air quality risks and verify compliance with UK regulations. Our expert testing evaluates contaminant levels, ventilation effectiveness, and system performance to protect occupant health.

 

 

Ventilation Validation

Ensure your ventilation systems meet regulatory standards. We measure airflow rates, validate system design, and confirm compliance to maintain safe, healthy indoor environments.

 

 

HVAC Maintenance

Maintain optimal HVAC performance with scheduled servicing. Our maintenance programmes prevent system failures, reduce energy costs, and ensure continuous compliance with air quality standards.

 

 

Understanding your responsibilities under COSHH and EH40

Employers must prevent or control exposure to hazardous substances under COSHH. For silica, that means keeping exposure below the WEL and reducing it as low as is reasonably practicable, because RCS carries a Carc notation.

Where workers are significantly exposed, health surveillance under COSHH regulation 11 may also be required, so take advice from an occupational health professional.

Construction sector air quality concerned worker

Why choose ARM for silica dust workplace exposure testing?

We don't just measure silica dust. We trace exposure back to the tasks and controls behind it, then report in plain English with next steps you can act on. We are air quality specialists, using current best-practice frameworks to guide every assessment.


We're SafeContractor and BESA certified, and we play an active role in shaping UK standards like BS 40102. Whether you need a one-off exposure assessment or ongoing monitoring support, we deliver clear results you can act on.

ARM Environments accredited contractor performing airflow testing

Need more information?

Talk to one of our air quality hygiene experts today about testing your exposure to silica dust under EH40/2005.

Frequently Asked Questions

What is the workplace exposure limit for silica dust in the UK? ↓

The UK WEL for respirable crystalline silica is 0.1 mg/m³, averaged over 8 hours, as listed in HSE's EH40/2005. EH40 lists no separate short-term limit for silica, and recommends three times the long-term limit, 0.3 mg/m³, as a guideline for controlling short-term peaks.

Is silica dust a carcinogen? ↓

EH40 gives respirable crystalline silica a Carc notation where the dust is generated by a work process, meaning it is capable of causing cancer. As a result, COSHH requires exposure to be reduced as low as is reasonably practicable, not just kept under the WEL.

How do you test for silica dust exposure? ↓

Silica dust is tested by personal air sampling: a worker wears a pump and sampling head that collects respirable dust during their shift, and a laboratory analyses it for crystalline silica. The result is calculated as an 8-hour time-weighted average and compared with 0.1 mg/m³.

Do I need a COSHH assessment for silica dust? ↓

Yes. Any work that creates silica dust employees could breathe in falls under COSHH and needs an assessment identifying the controls required. Air monitoring then evidences whether those controls keep exposure below the WEL.

What's the difference between a dust monitor reading and a silica lab test? ↓

A real-time dust monitor gives a useful indication that airborne dust is elevated, but it does not tell you how much of that dust is crystalline silica. A laboratory-analysed personal sample does, which is what you compare against the WEL. We often recommend both: a monitor for ongoing tracking, a lab test for evidence.

How often should silica dust exposure be monitored? ↓

EH40 does not set one fixed interval. COSHH regulation 10 requires monitoring in certain specified situations, and the frequency should follow your risk assessment. Re-test when materials, tasks or controls change, or when previous results were close to the limit.

What should I do if silica exposure is over the WEL? ↓

Review and improve controls first, such as wet cutting, on-tool extraction and local exhaust ventilation, and use RPE only where exposure cannot otherwise be reduced enough. Then re-test to confirm the changes have worked.

Does the silica WEL apply to building occupants? ↓

No. WELs are approved only for application to people at work, and EH40 states they cannot readily be adapted to non-occupational exposure. Occupants in a building during dusty works are a separate consideration, which is where air quality monitoring helps.

How much does silica dust testing cost? ↓

Typical silica dust WEL assessments carried out by ARM Environments cost in the region of £750 to £2000, depending on the location and scale of the survey. Talk to a specialist and obtain a free quote for your workplace.

Speak to a specialist

Share your concerns and compliance requirements. Our team will respond promptly to discuss how we can help you keep your workers safe.

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